LeisterTech

LeisterTech Projects India Pvt. Ltd. is a premier manufacturer and supplier of specialized industrial machinery, focusing on sectors such as steel production, foundries, and material handling.

Contact Info

Survey No 63 & 64, Behind Geeta Bharti Ashram Village-Pasunj, Ta- Daskroi, Ahmedabad- 382430 Gujarat, India

info@leistertech.com
+91 93289 16310

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Sintering Heater

The Sintering Heater delivers precise temperature control for efficient thermal processing.

Efficient Heating for Ramming Mass Applications

LeisterTech’s Sintering Heater is the latest innovation in the heating of ramming mass, designed to provide superior efficiency and performance. It employs advanced technology to reduce heat and power loss, ensuring that your materials reach a rock-solid state with optimal resource usage. By heating materials to 500°C, it effectively removes moisture content from the ramming lining mixture, leading to better results and increased durability of the crucible.

What is a Sintering Heater?

A Sintering Heater is a specialized heating system used primarily in the metalworking and foundry industries to heat ramming mass, a refractory material used to line the interior of induction furnaces. The sintering process is crucial in removing moisture from the lining mixture and consolidating it into a hard, durable layer. This creates a robust and solid surface, ready to withstand the extreme conditions of metal melting operations.
Sintering Heater
Key Features of LeisterTech’s Sintering Heater

The LeisterTech Sintering Heater offers precise temperature control for consistent sintering results.

Efficient Heat Transfer

The sintering heater operates at 500°C, removing moisture from the ramming mass and transforming it into a solid state while minimizing heat loss.

Reduced Power Consumption

By optimizing the heating process, the sintering heater reduces overall power consumption, resulting in energy savings for industrial operations.

Custom Fit Design

Ni-Cr strip-staggered vessels are precisely designed to match the former's dimensions, ensuring a snug fit and efficient heating.

Ni-Cr Strip-Based Heating

Our system uses Nickel-Chromium (Ni-Cr) strips to achieve high efficiency and precise heating. These strips are housed in vessels tailored to the size of the crucible, ensuring uniform heating.

Ease of Use

The heater is connected to a separate power panel, allowing for straightforward operation and control. The process is automated, reducing manual effort and delivering consistent results.

Enhanced Crucible Performance

By using our sintering heater, you ensure that your crucible is in a ready-to-charge position, reducing preparation time and enhancing the overall efficiency of your operations.
Technical Features Sintering Heater

High-precision heater for uniform sintering, enhancing material strength in industrial processes.

Sr. No. Model Furnace
KW
1 90 6T
2 110 10T
3 150 15T
4 180 20T-25T
5 250 30T-40T
Technical Specifications
High-precision sintering up to 1600°C, customizable chamber, digital PID control, and advanced safety features.

Operating Temperature

Up to 500°C, suitable for removing moisture and preparing ramming mass for industrial applications.

Heating Element

Nickel-Chromium (Ni-Cr) strips staged in custom vessels based on the former’s size.

Power Supply

Powered through a dedicated control panel that allows for precise temperature regulation and monitoring.

Applications

Primarily used for the sintering of ramming mass in induction furnaces, preparing the lining for metal melting operations.
Choose-Sintering-Heater
Why Choose LeisterTech's Sintering Heater?

Power Savings

Our technology minimizes heat and power losses, allowing for a more energy-efficient operation.

Improved Material Quality

Achieve a rock-solid state for your ramming mass, which translates into a longer-lasting, more durable crucible.

Precision Heating

The Ni-Cr strip-based vessels ensure uniform heat distribution, delivering high-quality results with minimal manual intervention.

Custom Solutions

We understand that every operation is unique, which is why our sintering heaters are customizable to meet your specific requirements.
Frequently Asked Questions (FAQs)
Find quick answers to common questions about Sintering Heater.

A sintering heater is used to heat ramming mass, solidifying it to prepare the crucible for metal melting processes in foundries and metalworking industries.

The heater uses Ni-Cr strips housed in custom-designed vessels to reach temperatures of up to 500°C, removing moisture and hardening the ramming lining mixture.

Ramming mass is a refractory material used to line induction furnaces. Sintering is essential for consolidating the material into a hard, durable state, ensuring better furnace performance.

A sintering heater improves efficiency by reducing heat and power loss, minimizes manual effort, and ensures consistent, high-quality results in furnace preparation.

Ni-Cr strips are highly efficient at conducting heat, allowing for uniform heating throughout the vessel and ensuring optimal sintering results.

Yes, LeisterTech offers custom-built sintering heaters to fit your specific operational needs, ensuring maximum efficiency and performance.

The sintering heater requires a dedicated power panel, which is provided by LeisterTech, to control and regulate the heating process.

While primarily designed for ramming mass sintering, the heater can be customized for other high-temperature processes where uniform and efficient heating is required.

Built with high-quality materials like Ni-Cr strips, our sintering heaters are durable and require minimal maintenance, ensuring long-lasting performance.

Our team at LeisterTech will work with you to understand your needs and recommend the best solution. Contact us for a consultation.